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A New Development in the Field of Frameless Torque Motors: 64 Poles, 240 Nm Torque – All at Just 30 RPM

Motors16/07/2025amironicLTD

🔍 What sets this motor apart from the market?
64 Poles (!!!)
An exceptional number that enables high torque at very low speeds – ideal for ultra-precise Direct Drive applications.

Massive torque at virtually zero speed (30 RPM)
The concept of high torque at low RPM means you’re getting a very precise power motor, without a gearbox, with relatively good efficiency (52%–66%).

Relatively high inertia:
Allows for smooth and controlled acceleration – ideal for industrial applications, medical imaging (MRI/CT), or heavy precision platforms.

Voltage constant (Kb) of approx. 2300 V/krpm (!) – This means a high supply voltage is required, but the back EMF is extremely high, reflecting a highly accurate winding design.

💥 Key Engineering Achievements:
🧠 Frameless Motor – 410 mm diameter
Maximum Torque:
🔸 240.14 Nm (!)

Continuous Stall Torque:
🔸 164.66 Nm @ 110°C

Torque Constant (Kt):
🔸 21.95 Nm/A – very efficient!

Peak Current:
🔸 Only 10.94A → extremely efficient for this level of torque.

Continuous Power at Just 30 RPM:
🔸 513 W at 164 Nm (astonishingly effective at low torque/low speed)

One can see that extremely high torque is maintained up to a speed of 30 RPM, indicating optimal suitability for Direct Drive applications. At the same time, power increases gradually as speed rises – a rare combination of power, stability, and efficiency in low-load, slow-speed applications.

In the world of precise and custom-tailored motion, the MF Series by Allied Motion redefines the limits of performance. These motors were originally developed for industrial and military applications where a rare combination of high torque, full motion control, and near-total mechanical silence is required.

The newly developed version within the series includes significant engineering improvements, yielding extraordinary technical values. It features an impressive external diameter of 410 mm, a frameless design that allows for flexible integration, and engineering that delivers maximum torque – even at minimal rotational speeds. All of this while meeting high energy efficiency and strict thermal requirements.

Why does this matter to engineers?

  • High torque at low speed – eliminates the need for gear mechanisms, saving on noise, weight, and maintenance

  • High inertia – supports smooth transitions and precise movement without jerks

  • Exceptionally high voltage constant (Kb ≈ 2300 V/krpm) – reflects a precise coil design translating into clean energy and smooth control

  • Efficient under variable working conditions – from 45°C to 110°C without performance loss

Advanced applications that benefit from this solution:
Industry:

  • Heavy and sensitive robotic arms

  • Imaging systems and non-destructive testing

  • Precision rotary tables (CNC, induction)

  • Complex Gimbal platforms with inertial sensors

Defense and dedicated systems:

  • Stabilization of tactical antennas and satellite communication systems

  • Accurate tracking of moving targets

  • Actuation for operational laser systems

  • Advanced ground and aerial robotics


Overview – MF Series

Feature Typical Values in the Series
Outer Diameter 60 mm to 792 mm
Available Supply Voltages 48V, 150V, 300V, 540V
Maximum Torque 0.3 Nm to 1875 Nm
Number of Poles Up to 64
Structure Rotor + Stator Frameless
Drive Type Square/Sine Wave

Key Parameters of the New Version

Parameter Value
Peak Torque 240 Nm
Continuous Torque @110°C 164 Nm
Typical Operating Speed 30 RPM
Continuous Power 513 W
Peak Current 10.9 A
Torque Constant (Kt) 21.95 Nm/A
Rotor Inertia 0.118 kg·m²
Weight (frameless) 20.4 kg

Customization and Expansion Options

  • Various cooling solutions: natural air, cooling fins, integration with heat sinks

  • Support for encoders, resolvers, or customized feedback solutions

  • Integration possible with Allied Motion controllers or third-party drivers

  • Available in configurations compatible with IP ratings and harsh environments


Conclusion

The new generation of MF motors doesn’t just meet today’s standards – it redefines them. The combination of precise mechanical design, exceptionally high torque potential, impressive dynamic resolution, and intelligent integration capability positions this solution as a cornerstone in the development of next-generation motion systems.

Engineers and developers working on critical systems – from precision industry to national defense – are invited to rediscover what a Frameless Motor can truly do.

Tags: Allied Motion

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Next-Generation Frameless Direct Drive Torque Motor Technology

24/08/2025amironicLTD

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