Why Programming a Rotary Position Sensor to 360° Is Sometimes the First Design Mistake
A 360° rotary position sensor may seem like the safest choice, but if the mechanism only moves through 60°, 85°, or 120°, that assumption can reduce the effectiveness of the entire measurement system. This article explains why matching the sensor’s programmed measurement range to the mechanism’s actual travel can improve effective sensitivity, simplify calibration, and make better use of the available electrical output, all without changing the mechanics, electronics, or control software. Using a real-world AM-RSS application as a case study, we demonstrate how a simple configuration change can significantly improve overall system performance.


