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Isolated, Rugged and Fully MIL-STD Compliant

The GIL-75106 from Gilgal is an advanced military-grade power adapter designed to convert any unstable DC source – 10 to 36V – into a clean and stable 24V output of up to 150W.
Compact, lightweight and highly efficient, it delivers full compliance with major military standards, complete input/output isolation, and advanced electronic protections.
This combination makes it ideal for military computers, command systems, communication units, robotics, and mobile tactical equipment.

🎯 Key Advantages of the GIL-75106

1. Full Military Compliance – MIL-STD 1275 / 704 / 461 / 810

The power adapter meets all electrical and environmental requirements for ground and airborne systems:

MIL-STD-1275A/B/C/D

  • Surge immunity up to 100V

  • Spike immunity of ±250V

  • Stable operation in noisy, harsh and electrically unstable vehicle environments

MIL-STD-704 A–E

Ensures compatibility with airborne DC bus requirements, even under generator disturbances.

MIL-STD-461F / CS101

Excellent ripple suppression for sensitive communication and computing electronics.

MIL-STD-810G

Proven environmental robustness:

  • Operating temperature: ‎-40°C to +70°C

  • Shock: 40G

  • Altitude: 45,000 ft

  • Vibration: full vehicle/air/sea categories

2. Full Input–Output Isolation

Galvanic isolation prevents:

  • Ground loops

  • System crashes due to unstable GND

  • Electrical noise injection

  • Damage to sensitive computing and communication modules

A critical feature for multi-source, mission-critical systems.

3. High Power in a Compact Form – 150W at Only 135g

  • Typical efficiency: 90%

  • Accurate 24V output (±10% factory adjust)

  • Cool, quiet and stable operation

  • Maintains performance under fluctuating loads and harsh DC sources

4. Wide Input Range – 10 to 36V

Compatible with virtually all standard DC platforms:

  • Military vehicles (12V/24V)

  • Lithium battery packs

  • Airborne systems

  • Naval platforms

  • Tactical communication and control units

5. Smart Enable Control – High or Low Active

Remote ON/OFF control for easy integration with:

  • Rugged computers

  • Vehicle controllers

  • Autonomous systems

  • Remote power management

6. Comprehensive Electronic Protections

  • Reverse polarity

  • Over-current (Hiccup Auto-Restart)

  • Surge & Spike

  • EMI filtering

  • Automatic fault recovery

  • Thermal interface via baseplate per MIL-STD requirements

7. Easy System Integration – Vertical or Right-Angle Molex Connectors

Available in Vertical and Right-Angle versions using industrial Molex 43045 connectors.
Reliable, widely available and ideal for dense chassis layouts.

🛠 Key Technical Specifications

Input

  • Nominal voltage: 24V

  • Input range: 10–36V

  • Full 1275/704 compliance

  • Reverse polarity protection

  • Ripple suppression per MIL-STD-461

Output

  • Voltage: 24V (±10% adjustment)

  • Power: 150W

  • Line/Load Regulation: 1%

  • Over-current protection: Hiccup

  • Efficiency: up to 90%

Mechanical

  • Weight: 135g

  • Mounting: four #4-40 points

  • Connectors: Molex 43045

  • Versions: High/Low Enable, Vertical/Right-Angle

Environmental

  • Operating temperature: ‎-40°C to +70°C

  • Storage: ‎-40°C to +85°C

  • Altitude: 45,000 ft

  • Shock: 40G

  • Vibration: full MIL-STD-810G categories

🌐 Typical Applications

  • Rugged and military computers

  • Command & control systems

  • Tactical communication units

  • EO/IR and sensor systems

  • UGV/UAV robotics

  • Armored vehicles & mission modules

  • Mobile field equipment

🧵 Operational Advantages

✔ No need for external regulators
✔ Handles extremely harsh DC conditions
✔ Improves system stability and noise immunity
✔ Fast integration into existing platforms
✔ Excellent cost-performance ratio for MIL-grade solutions

🏁 Summary

The GIL-75106 is a compact, military-grade power adapter offering 150W, full isolation, extreme ruggedness and complete MIL-STD compliance in a lightweight package.
Wherever a stable and reliable 24V output is required from an unstable DC source — this unit is the right solution.

📘 CASE STUDY – Integrating the GIL-75106-24L-R in a Tactical Command System

✔ Background

A leading Israeli defense manufacturer developed a new tactical command-and-control module to be installed in upgraded military vehicles. The rugged onboard computer experienced random shutdowns and severe noise issues caused by unstable vehicle power.

✔ The Challenge

  1. Unstable 12/24V inputs.

  2. Deep voltage drops during engine cranking.

  3. High spikes from heavy vehicle loads.

  4. Requirement for remote ON/OFF control.

  5. Limited space inside the electronics bay.

✔ The Solution

The engineering team selected the GIL-75106-24L-R, the right-angle version with Low-Active Enable.

The unit provided:

  • Fully stable 24V output

  • Remote Enable integration with vehicle controller

  • Complete MIL-1275 Surge/Spike immunity

  • Noise reduction thanks to galvanic isolation

  • Clean mechanical integration using the right-angle connector

✔ Integration Process

  • Lab testing with MIL-1275 simulation

  • Custom harness built for Enable control

  • Vibration testing under real vehicle conditions

  • Repeated crank-drop trials to verify stability

✔ Results

  • No computer shutdowns during engine start

  • Communication noise reduced by ~40%

  • Full success in field trials

  • Installation time reduced by 30% (no external stabilizer needed)

  • The unit was adopted as a standard component for the entire fleet

✔ Conclusion

The GIL-75106-24L-R solved a critical system reliability issue, improved platform stability and became the preferred power solution for the program.

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