What do we customize?
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Engineering and design
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Different elements
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Housings
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Cables
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Connectors
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Testing
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Labeling
We customize even for small quantities, starting with 10 pieces and operate up to thousands of units per year.
We manufacture in house at our Variohm EuroSensor site in the United Kingdom.
That gives us and our customers great flexibility
That allows us close monitoring and a stringend control on our processes and quality.
Engineering of our temperature probes
We have a team of experienced engineers that are supporting customer requests whilst continuously working on new designs or variations.
Modern design processes and technologies like CAD modelling or 3D printing are used.
The details in the design can be reviewed and exchanged with our customer with 3D files or drawings.
We can easily produce a prototype according to the exact requirements for the customer to see and test the product before going into production.
Elements we use for our temperature probes
Thin film RTD
PT100, PT1000
Accuracy class A and B
But also exotic such as PT200 or PT50 in different dimensions
NTC thermistors
Epoxy coated
-40 to 125°C
Good accuracy of 0.2°C
Glass coated
-40 to 250°C
Good stability
Good resistance against humidity
We have temperature elements as small as 0.5mm diameter allowing us to build
miniature probes such as M3.5 screw temperature probes.
Probe housings we use for our temperature probes
We have a range of catalog suppliers for metal tubes, screws, ring terminal etc.
We have the capabilities to design any metal form housing that can be machined in some format.
Our engineers can design temperature probes with over molding technology.
We have the capability to manufacture molded housings as per required design.
Cables we use for our temperature probes
We work with a wide range of suppliers to provide options on:
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Wide range of individual lead solutions
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Cable with and with out shielding
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High die electric insulation resistance (i.e 4 kV for power systems)
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Special approvals like UL, flammability, Railway
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Complete looms for special customer’s requirements
Connectors we use for our temperature probes
We source what ever is required by the customer:
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We already have a range of tools for board level connectors from i.e. Molex, JST
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We offer a range of heavy duty connectors like IMC, Deutsch, Bosch ,AMP Superseal
Quality we offer for our temperature probes
For all of our products we follow defined steps for quality control and final testing.
That might be each product or systematic sample testing.
We also provide further testing on specific customer requests.
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Electrical functionality test – 100% testing
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Die-electric strength test – design tested for compliance or 100% testing in serial production
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Temperature testing (single point or multiple points) in calibrated oil bath
optional with data log and storage in electronic files
optional with test data sent vial electronic file or as printed document
Packaging we offer for our temperature probes
Specific labeling as per customer request is possible:
optional on the product, on the product packaging or on the shipment.
As per customer requirement we package:
Single piece bags
Larger packs of multiple sensors
Fully customized solution
We are happy to start with a blank sheet of paper and design a product with our customers that is technically and commercially suitable.
