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A Silent Revolution in Military DC/DC Power Supply

Power Supply08/06/2025amironicLTD

In a world where mission-critical systems are becoming lighter, more sensitive, and demand precise performance under extreme conditions — a new kind of power solution is needed. The GIL-74203 Series by GILGAL Power Engineering doesn’t just meet this demand — it redefines the standard.


🔧 What Was the Traditional Approach?

In military or industrial projects that require a stable power supply (e.g., 12V/50W), two separate components are typically used:

  • A protected DC/DC power converter

  • An external input filter to meet EMI and surge immunity standards like MIL-STD-1275 and MIL-STD-461F

This combination takes up space, adds weight, and complicates system design.


⚡ What Does the New Series Offer?

An All-in-One Solution:

Converter + Filter + Extreme Durability in a single unit.

The GIL-74203 is more than a power supply — it’s a system-level module that integrates full electrical protection and electromagnetic compatibility, while complying with key standards:

  • MIL-STD-1275 A–D – Surge handling, spikes, and reverse polarity protection

  • MIL-STD-704 A–E – Tolerance to voltage variations and frequency fluctuations (airborne systems)

  • MIL-STD-461F – Including CS101 for noise emission suppression

  • MIL-STD-810G – Full environmental resilience: vibration, shock, temperature (-40°C to +65°C), and up to 45,000 ft altitude


✅ Why Is This a Game Changer?

1. No External Filter Needed

Built-in EMI line filtering eliminates the need for external components — saving space, weight, and cost.

2. Core-Level Reliability

With galvanic isolation, built-in protections, and auto-recovery from fault conditions, the module ensures continuous operation even under stress.

3. Plug & Perform

Unlike traditional solutions requiring tuning, calibration, and on-site EMI debugging — the GIL-74203 operates straight out-of-the-box, with no need for peripheral design or lab adaptation.

4. Unprecedented Compactness

Measuring just 90×45×25 mm and weighing approx. 75g, the unit packs full filtering, control, and 50W regulated output in one of the smallest footprints in its class.

5. Cross-Platform Flexibility

From rugged vehicles to UAVs to portable electro-optic platforms — the series fits any environment as a reliable Core Power Module.


📦 Example Applications:

  • Mobile command and control systems

  • Field surveillance cameras

  • Airborne and battery-powered sensors

  • Tactical vehicles with unstable power infrastructures

  • Logistic and ruggedized electronic platforms


👷 Who Is It For?

  • System engineers seeking a compact, standards-compliant, and reliable solution

  • Integrators tired of designing and debugging complex EMI filtering

  • Project managers aware of the hidden costs of lab failures and EMC-related rejections


🚀 Bottom Line:

The GIL-74203 isn’t just a power converter — it’s a paradigm shift. Replacing entire architectures of protection, filtering, and power regulation into a single smart, rugged, and precise module. For mission-critical systems, it’s not just the right choice — it’s the next evolution.

🌍 GIL-74203 – Environmental Specifications Table

Environmental Parameter Range / Value Standard / Notes
Operating Temperature -40°C to +65°C Measured at baseplate temperature
Storage Temperature -40°C to +85°C MIL-STD-810G, Method 501.5 / 502.5
Maximum Operating Altitude Up to 45,000 ft MIL-STD-810G, Method 500.5
Vibration Resistance Categories 4, 5, 7, 8, 9, 10, 20 MIL-STD-810G, Method 514.5 (Ground, Air, Marine)
Shock Resistance 40g, 15–23ms @ 45Hz MIL-STD-810G, Method 516.5 / Table 516.6-I
EMI / EMC Compliance MIL-STD-461F Includes CS101, Conducted & Radiated Susceptibility
Surge / Spike Protection Surge: up to 100V/50ms; Spike: ±250V MIL-STD-1275 A-D, MIL-STD-704 A-E
Reverse Polarity Protection Built-in with auto-recovery Integrated protection circuitry
Tags: GilGal

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